SHJLPACK Automatic Steel Coil Packing Line

The SHJLPACK Automatic Steel Coil Packing Line provides robust and efficient solutions for finishing steel and slit coils, preparing them for storage and shipment. The system is modular, allowing for configuration based on specific coil dimensions, production throughput, and required packaging standards.

🔧 Key Processes and Components

✅ Coil Receiving

• Equipment to receive coils directly from slitting lines (e.g., turnstile) or from storage bays.

✅ Coil Handling & Separation

• Systems like coil down pickers, upenders, and separators to manage and position individual coils.

✅ Weighing & Identification

• Integration of:
  • Weigh scales
  • Label applicators
  • Printers
  • ID/OD scanners
• Ensures accurate coil data capture and labeling.

✅ Protective Packaging Application

Automated stations for applying a variety of protective materials:

• Inner ID Edge Protectors
• PET Banding (through the eye and around the OD)
• Through-the-eye Wrapping (with single or twin film shuttles for different film types)
• Adjustable Film Pre-stretch capability (up to 50%)
• Plastic Side Wall Protectors
• Plastic Outer Wrap Protectors
• Wrap-around Cases

✅ Strapping

• Automatic strapping machines capable of:
  • Strapping through the inner core
  • Strapping around the outer diameter
• Supports materials like steel strap or PET banding.

✅ Pallet Handling & Loading

• Equipment for:
  • Pallet placement
  • Centering
  • Automatic loading of coils onto pallets

✅ Coil Stacking & Palletizing

• Machinery for stacking individual coils or palletized coils.

✅ Exit Queue Management

• Systems to manage packed coils waiting for removal.

✅ Control System

• Fully integrated Packaging Line Control System using:
  • PLC
  • Touch screen
  • Industrial computer
• Enables reliable automation and monitoring.

✅ Safety Features

• Machine safety guarding packages
• Perimeter guarding to ensure operator safety

✅ Auxiliary Equipment

• Integration of optional devices such as:
  • Automatic timber feeders
  • Specific printers

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🌟 System Features & Advantages

• Automation: Reduces manual labor, often enabling single-operator supervision.
• Efficiency: Accelerates packaging vs. manual methods.
• Reliability: Built for continuous use in tough industrial settings.
• Protection: Maintains coil surface integrity and prevents damage or corrosion.
• Flexibility: Modular and adaptable for various coil specs and packaging needs.
• Connectivity: IoT-enabled; supports MES/ERP system integration.
• Cost Savings: Cuts labor costs and minimizes material waste.
• Quick ROI: Typical return on investment in 2–3 years.

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📦 Applicable Materials

The SHJLPACK automatic packaging line is suitable for a wide range of coil types:

• Steel Coils (Cold Rolled, Hot Rolled)
• Slit Coils
• Stainless Steel Coils
• Aluminum Coils
• Copper Coils
• Wire Coils

⚙️ The specific configuration and components will be tailored to the material type and required packaging method.