The Split Type Vertical EPS Light Weight Wall Panel Production Line is a state-of-the-art system that automates the production of compound insulated concrete wall panels. It utilizes sub and mother molds for seamless and efficient molding, curing, and circulation. This production line is capable of producing lightweight insulated wall panels using various light materials such as EPS particles, XPS particles, ceramsite, and modified perlite.
The production line is composed of several key components including an automatic batching plant, material metering and transporting equipment, continuous mixing station, material feeding system, sub and mother mold cart, ferry trolley, tumbler, and mold stripping machine. These components work together seamlessly to ensure a smooth and efficient production process.
One of the unique features of this production line is the separated sub mold and mother mold design. With the mother mold continuously flowing along the line, the sub molds can be gathered in the curing chamber without limiting the production site and scale. This allows for larger productivity even with limited production space.
The production line is also equipped with supporting equipment such as a cement silo, screw conveyor, mixing system, EPS silo, mold vehicle, ferry trolley, rotating machine, mold stripping system, automatic pallet tumbler, control system, vehicle, forklift, and finished product stacking yard. These equipment enhance the overall efficiency and productivity of the production line.
In terms of technical parameters, the finished wall panel dimensions are 3000/2440 × 610 × 75/90/100/120/150/180mm. The production line can yield different thicknesses of wall panels, with 40 pieces for 75mm, 36 pieces for 90mm, 32 pieces for 100mm, 28 pieces for 120mm, and 24 pieces for 150mm. The overall dimensions of the production line are 3350 × 1640 × 2920mm, with a weight of 4.2T.
The configuration of this production line includes a vertical mold (vertical split casting), sub and mother mold cart consisting of a vehicle and die set, sub and mother mold vehicles with 2 sub and mother molds, an automatic mold tumbler, and a specific mold stripping machine. These components ensure the smooth and efficient operation of the production line.
Overall, the Split Type Vertical EPS Light Weight Wall Panel Production Line offers a highly efficient and automated solution for the production of compound insulated concrete wall panels. With its innovative design and supporting equipment, it allows for larger productivity even with limited production space.,