Automatic Cable Coiling and Wrapping Machine
This cable packaging line is specifically engineered for the efficient coiling and wrapping of cable coils. It represents a significant automation solution designed to replace manual labor, enabling a single operator to manage the coiling and wrapping process for multiple production lines simultaneously.
The cable coiling and wrapping process is typically the final step in cable manufacturing before products are stacked and prepared for shipment. While semi-automatic machines have been common due to initial cost considerations, automating this stage offers substantial long-term savings by reducing labor costs and increasing throughput.
Key Features
Our automatic cable coiling and wrapping machine is equipped with advanced features to ensure reliable and efficient operation:
- Control System: Utilizes PLC and HMI control programs for fully automatic operation. All critical components are selected from international brands.
- Parameter Setting: Allows easy setting of operational parameters via the HMI with English language interface.
- Adjustable Coiling: Coiling outer diameter (OD), inner diameter (ID), height, and cable cutting length can be easily adjusted according to requirements.
- Error Detection: Includes an automatic error detection function that triggers an alarm when issues occur, simplifying troubleshooting.
- Wrapping Versatility: The wrapping position is resettable, and the machine can accommodate different packing materials.
Technical Specifications
The machine is designed to handle a range of cable coil sizes and wire diameters. Typical specifications are outlined below:
| No. | Coil Height (mm) | Coil Outer Diameter (mm) | Coil Inner Diameter (mm) | Wire Diameter (mm) | Packing Material | Coiling Speed |
|---|---|---|---|---|---|---|
| 1 | 60 - 120 | 200 - 460 | 150 - 250 | 1 - 15 | PP | 200 m/min |
| 2 | 80 - 180 | 250 - 600 | 150 - 250 | 2 - 15 | PP | 200 m/min |
Custom requirements for different sizes or materials can be accommodated.
Operational Benefits
Integrating this automatic coiling and wrapping machine into your production line offers several advantages:
- Labor Savings: Significantly reduces the need for manual operators in the coiling and packing process.
- Increased Productivity: Streamlines the end-of-line process, enabling higher throughput.
- Consistent Quality: Automated operation ensures consistent coiling tension and wrapping quality.
- Ease of Use: Parameters for up to 20 different cable/coil sizes can be saved as formulas in the program, making it easy to switch between production runs.
Optional Features
An optional device is available for automatic label insertion, allowing labels to be automatically placed inside the film wrap during the packaging process.
Once set up, the primary operator task required is reloading the packing film as needed.












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