Packaging Line for Irregular Parcels in the Automotive Sector
Packaging components with irregular shapes, such as stacked batteries with varying configurations, presents unique challenges. Standard packaging lines often struggle to provide consistent stability and protection for such diverse loads. The SHJLPACK packaging line described here is specifically engineered to address this need within the automotive sector, providing a robust and adaptable solution.
Intelligent Adaptation for Optimal Packaging
A key feature of this line is its ability to adapt to the specific shape and size of each irregular parcel. The system includes technology that intercepts the shape of the stacked battery pack. Based on this detection, the subsequent packaging processes are adjusted to ensure the best possible stabilization and package integrity. This is crucial for securing loads that do not have uniform dimensions.
Integrated Packaging Process Flow
The packaging line is composed of several integrated modules working in sequence to process irregular parcels efficiently. The typical process flow is as follows:
- Loading and Centering Station: Parcels are first received and accurately positioned at the start of the line.
- Top Cover Application: A feeder equipped with an SH-F2 machine applies a top cover film. This machine is capable of selecting between two different film sizes to best suit the parcel dimensions.
- Stretch Wrapping: The parcel then moves to an SH-300 wrapping machine. This unit features a rotating arm and includes a device for reducing film height. This enhances both the mechanical stability and overall safety of the packaged load.
-
Vertical Strapping (Conditional): A vertical strapping system is integrated, featuring a double edge protection applicator. This applicator can position edge protection on both the short and long sides of the package.
- For Regular Packages: The strapping system utilizes edge protection on all sides and can rotate the package by 90° for strapping.
- For Irregular Packages: Due to their non-uniform nature, irregular parcels typically bypass the final strapping step, relying primarily on the stretch wrapping for containment and stabilization. The wrapping effectively acts as the primary securing method in this instance.
System Components Overview
The core components of this specialized line include:
| Component Type | Specific Function | Notes |
|---|---|---|
| Loading and Centering Station | Positions parcels accurately at the line start. | Ensures proper alignment for downstream steps. |
| Top Sheet Dispenser | Applies top cover film using SH-F2 machine. | Offers choice of 2 film sizes. |
| Wrapping Machine with Arm | Secures parcel with stretch film using SH-300. | Features rotating arm and film height reduction for stability. |
| Vertical Strapping Machine | Applies vertical straps with edge protection (likely based on SH-80 technology). | Logic adapts for regular vs. irregular packs. |
Performance and Benefits
This SHJLPACK solution is designed to meet the high-volume requirements of industrial applications, particularly within the automotive sector. Its key benefits include:
- High Productivity: Capable of processing up to 60 packs per hour.
- Shape Adaptation: Intelligent system adjusts to irregular parcel shapes for reliable packaging.
- Enhanced Stability: Film height reduction and precise wrapping improve load stability.
- Integrated Solution: Combines multiple packaging functions into a single, efficient line.
- Load Protection: Provides effective containment and protection for challenging irregular loads like stacked batteries.
By offering an automated and adaptable packaging process, this SHJLPACK line ensures that even complex, irregular loads are securely and efficiently prepared for transport or storage.
Reviews
There are no reviews yet.