Wire Drawing & Packaging Line for Metal Wire Coils | Siao

Comprehensive Automation for Metal Wire Coils

The SA-6XBZ-200 Automatic Wire Drawing & Packaging Line offers a fully integrated solution for processing metal wire coils. This system combines the critical steps of wire drawing, precise coiling using a dead block coiler, automated strapping, protective wrapping, accurate weighing, and detailed labeling.

Designed for efficiency and reduced manual labor, the line supports flexible feeding methods, including manual loading or automated transport via AGVs, forklifts, or overhead cranes. It includes a customizable wire drawing capability that can be adapted to specific production volumes and process needs.

Automated Process Flow

The system executes a seamless sequence of operations:

1. Wire Drawing: Wire is drawn to the required specifications.
2. Automatic Cutting: Once the preset coil weight is reached, the wire is automatically cut.
3. Coil Strapping: Coils are automatically strapped using durable PP or PET bands.
4. Transfer: Strapped coils are automatically moved to the wrapping station.
5. Coil Wrapping: Coils are wrapped through the eye using chosen materials (woven tape, PE film, or kraft paper) for protection.
6. Weighing & Labeling: Wrapped coils are automatically weighed, and labels with production data are printed and applied.
7. Data Integration: All label and production data is uploaded in real-time to ERP or MES systems for traceability and reporting.

This automated workflow ensures high consistency, throughput, and significantly minimizes manual handling.

Key Specifications

The SA-6XBZ-200 line is built with robust construction and precise controls. Detailed specifications are outlined below:

Specification	Value	Notes
Model	SA-6XBZ-200
Type	Horizontal Coil Wrapping Machine	With roller conveyor
Dimensions (L×W×H)	14m × 9m × 5m	Approx. overall footprint
Coil Inner Diameter	450mm ±20mm	Customizable
Coil Outer Diameter	750mm ±20mm	Customizable
Coil Length	300mm	Example size, range is 250-500mm per source data
Coil Weight	100 - 250kg
Packaging Speed	1 min/pc (60 seconds)	Approx. output rate
Voltage	AC380V	Standard voltage (50Hz)
Total Power	≤145kW
Air Pressure	≥0.6MPa	Required for pneumatic components

Packaging Material Details

The system is compatible with various packaging materials:

Material Type	Width	Core Inner Diameter	Outer Diameter
Wrapping film / anti-rust film	60-90 mm	50 mm	100-150 mm
Woven tape / composite paper tape / crepe paper tape	60-90 mm	55 mm	100-150 mm

Advanced Features

The SA-6XBZ-200 line incorporates features designed for performance, reliability, and ease of use:

• High Throughput: Achieves a stable rate of approximately one coil packaged per minute.
• Cost Savings: Reduces labor costs by over 90% and can decrease material usage by up to 30% through efficient processes.
• Integrated Data Management: Automatic weighing, label printing, and label application are integrated with full ERP/MES connectivity for seamless data sharing, reporting, and error reduction.
• Robust Control System: Utilizes a reliable PLC (Siemens or Mitsubishi) with an HMI interface for easy operation. Coil dimensions can be input for automatic adjustment of strapping and wrapping parameters.
• Versatility: Handles a wide range of metal wire types and coil sizes within the specified ranges.
• Operation Modes: Supports both manual and automatic modes for production flexibility.
• Error Management: Includes a built-in system with automatic alarm displays for quick issue identification.
• Durable Construction: Features a sturdy steel-structured frame and independent control cabinet for long operational life.

Optional Capabilities

To meet specific production needs, various optional modules can be integrated:

• Automatic Coil Centering
• Integrated Coil Weighing (beyond standard check)
• Additional Coiling Modules
• Automated Material Conveying and Packaging Integration
• Real-time Advanced Labeling Features
• Material Classification Systems
• Temporary Product Storage Solutions
• Advanced Data Input for Enhanced Integration and Traceability
• Automated Unloading Solutions

Transforming Coils: Protection in Process

The process visibly transforms coils from their exposed state after drawing to a securely protected package, ready for transport or storage. This ensures product integrity and prevents damage.

(Refer to accompanying images showing 'Before packaging' and 'After packaging')

Control System Insight

The packaging line relies on a powerful PLC system (Siemens or Mitsubishi) accessed via an HMI. This allows operators to input coil parameters such as width, inner diameter, and outer diameter. The system then intelligently adjusts settings, including the length of strapping material used and the number of wrapping layers, optimizing each packaging cycle based on the specific coil dimensions.