Tray Formers | Packaging Equipment & Machinery

Understanding Tray Formers

A tray forming machine is a type of automated packaging equipment specifically designed to manufacture trays from flat corrugated paperboard blanks. These machines are integral to modern packaging lines, providing a fast and consistent method for producing the trays needed for transport and display.

How Tray Forming Machines Work

The process of forming a tray typically involves several steps executed automatically by the machine. It commonly utilizes a combination of mechanical force (using dies and punches) to cut and shape the material, along with controlled heat and pressure to soften the corrugated board and set the folds. This allows the machine to transform a flat blank into a rigid, three-dimensional tray ready for filling.

Key Benefits of Automated Tray Forming

Transitioning from manual tray assembly to an automated tray forming machine offers numerous advantages for businesses seeking to optimize their packaging operations:

• Increased Efficiency: Automated tray formers can produce trays at a much faster rate than manual processes, significantly boosting production output. This is particularly valuable for businesses facing high demand or strict deadlines.
• Improved Accuracy: Machines are engineered to produce trays with consistent dimensions and precise shapes. This uniformity is crucial for ensuring products fit correctly, optimizing stacking, and providing reliable protection during transportation—a level of consistency difficult to achieve manually.
• Reduced Labor Costs: By automating the repetitive task of tray assembly, businesses can reduce the number of personnel required for this specific function. This leads to lower labor expenses and can contribute to improved profitability.
• Improved Safety: Modern tray forming machines are designed with various safety features, such as protective guards and barriers. These measures help minimize the risk of workplace accidents and injuries associated with manual handling of materials or tools.
• Enhanced Customization: Some advanced tray forming machines offer additional capabilities, such as integrated printing or labeling. This allows businesses to create custom trays featuring branding, product information, or other specific markings, helping to differentiate products and enhance presentation.

Applications of Tray Formers

Corrugated trays produced by these machines are widely used across various sectors due to their strength and versatility. Common applications include:

• Food Packaging: Creating trays for produce, baked goods, processed foods, and more.
• Consumer Goods: Packaging retail products for display and transport.
• Industrial Products: Providing sturdy trays for components, parts, and other industrial items.

Finding the Right Solution

Selecting the ideal tray forming equipment depends on specific operational needs, including required production speed, tray size and style requirements, budget, and floor space. Evaluating options and consulting with packaging automation experts can help identify the most suitable machine to streamline your packaging process and achieve your business goals.