SHJLPACK has developed a specialized packaging line system specifically tailored for the demanding requirements of the glass industry. Designed for packaging glass bottles and containers, this system ensures products are perfectly isolated and protected throughout the supply chain.
The integrated system components work together to provide maximum stability, security, and a clean, sealed appearance for each palletized load. This careful design minimizes the risk of product damage during all packaging phases, storage, and transport.
System Components
The core of this packaging solution consists of several key machines:
| Component | Primary Function | Benefit |
|---|---|---|
| Horizontal Strapping Machine | Applies horizontal straps to pallet layers. | Stabilizes each layer and the overall load, enhances handling and safety. |
| Squarer | Aligns and squares the palletized load. | Prepares the load for subsequent wrapping/hooding steps, improves stability. |
| Top Pal | Applies a protective top sheet to the pallet. | Shields the top of the load from dust, moisture, and damage. |
| Shrink Wrapping Machine (Four Columns) | Performs combined hooding and heat-shrinking using tubular film. | Provides a complete, weather-resistant seal, secures load to the pallet. |
Detailed Functionality
The Horizontal Strapping Machine, such as the SH-60 model, is crucial for securing each layer of bottles, ensuring the load remains stable from the base upwards. This stability is essential for efficient storage and safe transport.
The Shrink Wrapping Machine, for example the SH-77 model, operates as a combined unit, handling both the application of the tubular heat-shrinkable film and the shrinking process in a single station. It can manage up to three film reels for flexibility. A key feature is the use of four grips that ensure the film is perfectly positioned and attached to the edge of the pallet before the heat-shrinking process begins, creating a tight and secure hood. The shrinking is performed by a gas-powered ring oven, with all operations managed by a PLC for automatic control.
The integration of the Squarer and Top Pal further enhances the load's integrity and protection, ensuring the pallet is correctly formed and shielded from the elements.
System Advantages
This comprehensive three-line system delivers significant benefits:
- Enhanced Stability and Security: Strapping and shrink wrapping work together to firmly secure the product to the pallet.
- Product Protection: The sealed hood protects contents from dust, moisture, and environmental factors.
- Reduced Damage: Load stability minimizes shifting and potential breakage during handling and transport.
- Optimized Appearance: Provides a clean, professional, and perfectly sealed package.
- Energy Efficiency: Designed with features to promote maximum energy savings during all operational phases.
This system provides a reliable and efficient packaging solution specifically engineered for the challenges of packaging glass containers, ensuring products reach their destination in optimal condition.
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