SHJLPACK glass packaging line: low costs and energy savings

Advanced Packaging for the Glass Industry

For manufacturers in the glass industry, ensuring products arrive safely at their destination is paramount. Fragile glass goods require a packaging solution that provides maximum stability and protection throughout the supply chain. The SHJLPACK glass packaging line is a robust, integrated system engineered to optimize production flow and logistics, delivering secure and cost-effective packaging specifically tailored for brittle materials like glass.

Transitioning to Superior Shrink Technology

Historically, stretch film wrapping has been a common packaging method. However, for delicate items such as glass bottles and containers, a higher level of security is often necessary to withstand the rigors of modern transport. This SHJLPACK system facilitates a critical transition from standard stretch film wrapping to advanced shrink film hooding.

This shift is a decisive asset for companies aiming to reorganize their production and logistic departments. The resulting package, created with shrink film, guarantees maximum safety and stability, significantly reducing the risk of damage during handling, storage, and long-distance transit. This enhanced package integrity is key to entering and succeeding in new export markets where packaging demands are stringent.

Integrated System Components

The SHJLPACK glass packaging line is built around a synchronized system that streamlines the packaging process. The core of the line consists of two primary operational units:

1. Combined Shrink Hooding Machine (Based on SH-H51)

This innovative machine consolidates three distinct and independent phases into a single, highly efficient cycle:

• Tubular Film Opening: The machine accurately opens the tubular heat shrinking film.
• Hooding: The opened film is precisely applied as a hood over the palletized load.
• Shrinking: Heat is applied to shrink the film, forming a tight, protective cover around the entire pallet.

2. Top Foil Applicator

Following the main hooding and shrinking process, this unit places a further protective foil on the top of the pallet. This foil is then made to adhere perfectly to the previously created package, providing complete protection against dust, moisture, and environmental elements from the top.

Technical Reliability and Performance

A significant technical advantage of the SHJLPACK system lies in its structural design. Throughout the line, the tubular film grip and manipulation system is kept structurally separated from the heat shrinkage system. This thoughtful engineering ensures that the shrinking arc does not interfere with the mechanical gripping components. This separation is crucial for guaranteeing maximum reliability, reducing wear and tear on mechanical parts, minimizing the risk of overheating, and simplifying maintenance and cabling.

Key Benefits

Implementing the SHJLPACK glass packaging line delivers a range of powerful benefits for glass manufacturers:

• Enhanced Package Safety: Creates exceptionally resistant, protected, and compact packages, vital for minimizing breakage of fragile goods.
• Market Expansion: The superior package quality enables access to challenging domestic and international export markets.
• Substantial Cost Reduction: Optimized processes and efficient material usage contribute to lower operational expenses.
• Proven Energy Savings: The shrink technology is designed for energy efficiency, leading to reduced energy consumption and operating costs.
• Logistics Optimization: Produces stable and secure loads suitable for complex handling, large movements, long journeys, and efficient container transport.
• Process Streamlining: Synchronizing multiple steps into a single automated cycle improves workflow and production efficiency.

By providing a reliable, safe, and cost-effective packaging solution, the SHJLPACK glass packaging line represents a significant asset for glass companies looking to improve their operational efficiency, reduce product damage, and expand their market reach while simultaneously achieving lower costs and energy savings.