Revolutionizing Mold Change Operations
Traditional mold and die clamping methods often rely on mechanical plates and extensive manual labor, such as tightening numerous screws. This process is not only labor-intensive but can also be inconsistent, leading to potential reliability issues in production.
Our Quick Mold Change System offers a modern, efficient alternative. Designed for seamless integration with plastic injection molding machines and die spotting presses, it streamlines the mold changing operation across a wide range of applications, including:
- Plastic injection molds
- Stamping dies
- Die casting molds
- Glass molds
- Rubber molds
- Metallurgy molds
- And more
Automated, Reliable Clamping
Unlike traditional methods, this system achieves automatic clamping. Operators simply need to place the clamps into the mold T-slots. The system then provides a clamping force that is consistently stable and highly reliable, ensuring secure mold positioning throughout the production cycle.
Key System Component: The Pump Unit
The pump unit is a critical element of the quick mold change system, essential for its reliable performance. To ensure maximum dependability, the system incorporates a high-quality pneumatic pump and original SMC pneumatic components.
Precise hydraulic circuit control within the pump unit guarantees zero leakage, contributing to system efficiency and longevity. Furthermore, the unit is equipped with an alarm system that activates if pressure levels fall too low or rise too high, providing an important layer of safety and monitoring.
Guide to Selecting Your System
Choosing the appropriate quick mold change system involves considering several factors based on your specific machine and mold requirements. Follow these steps to determine the best fit:
- Machine Working Conditions: Evaluate your machine's operating environment and select a hydraulic clamp installation type compatible with these conditions.
- Clamping Force Requirements: Determine the necessary mold opening force. Based on this, calculate the required tonnage, the number of clamps needed, and their optimal arrangement on the mold.
- Mold Plate Dimensions: Identify the thickness (H) and overall size dimensions of your mold base plate.
- Installation Method: Specify the preferred installation method. If using sliding installation, note the required groove size. For fixed installation, determine the size and spacing of installation holes.
Compatible Clamp Types
The Quick Mold Change System is designed to work with various types of hydraulic clamps, providing flexibility for different applications. Compatible series and types include:
- FW Series Hydraulic Clamping System
- FW-S Series Hydraulic Clamp System
- FY Series Hydraulic Clamp System
- KOSMEK GWA Die Clamps
- KOSMEK GLA Die Clamps
- KOSMEK HB Die Clamps
- KOSMEK HC Die Clamps
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