Horizontal Wire Coil Packaging Line | Wire Rod and Slit Coil Wrapping Machine | Siao

SA-WS-150 Automatic Horizontal Wire Coil Packaging Line

Engineered for demanding production environments, the SA-WS-150 Automatic Horizontal Wire Coil Packaging Line offers a robust and efficient solution for manufacturers of wire rod coils and slit coils. This system automates key steps in the packaging workflow, from wrapping to weighing and labeling, ensuring consistent quality and high throughput.

Streamlined Packaging Process

The SA-WS-150 is built to integrate seamlessly into high-volume operations. While standard feeding is manual, the line is designed to be compatible with automated feeding options such as AGV, forklifts, or overhead cranes for a fully integrated system. The core process includes:

1. Coil Loading & Transfer: Manual feeding (or automated alternatives) followed by vertical lifting and transfer of the coil.
2. Automated Wrapping: The machine expertly wraps the coil using the chosen packaging material (woven tape, PE film, or kraft paper).
3. Weighing & Labeling: Wrapped coils are automatically weighed, and custom labels are applied with necessary product information.
4. Storage Integration: Prepared coils are organized for storage according to predefined specifications.

This automated sequence significantly reduces manual labor and streamlines the packaging process, enabling a packaging speed of approximately 1 minute per piece.

Key Features and Operational Advantages

Investing in the SA-WS-150 line brings several functional benefits:

• High Efficiency: Achieves a packaging speed of 1 piece per minute, suitable for high-output facilities.
• Product Protection: Effectively protects coils from moisture, dust, rust, and surface damage.
• Material Optimization: Engineered to reduce packaging material usage by approximately 30%.
• Reduced Labor: The system is designed for single-person operation, minimizing staffing needs.
• Exceptional Stability: Features a horizontal design with a low center of gravity and wide base for enhanced stability and vibration resistance.
• Automation Ready: Compatible with AGV automatic feeding for potential fully autonomous operation.
• Remote Capability: Supports remote monitoring and control for operational flexibility.
• Flexible Packaging: Allows selection of various packaging materials and adjustment of wrapping configurations.
• Reliability: Equipped with high-quality Siemens electrical components.
• Customizable: Machine dimensions can be tailored to accommodate specific coil sizes and packaging requirements.

Suitable Applications

The SA-WS-150 line is primarily designed for packaging ring-shaped metal wire products, including but not limited to:

• Stainless Steel Wire
• Low-Carbon Steel Wire
• High-Carbon Steel Wire
• Galvanized Wire
• Copper Strip & Wire
• Aluminum Strip

Additionally, it can be adapted to package other similar ring-shaped items like hoses, tires, bearings, and steel strips within the specified size ranges.

Technical Specifications at a Glance

Below are the key technical specifications for the standard SA-WS-150 model:

Specification	Detail	Notes
Machine Dimensions	13m (L) × 9m (W) × 3.2m (H)	Can be customized
Packaging Speed	1 piece per minute
Coil Inner Diameter	400mm ±20mm	Adjustable/Customizable
Coil Outer Diameter	700mm ±30mm	Adjustable/Customizable
Coil Length	210mm	Adjustable/Customizable
Max Coil Weight	200kg
Voltage	AC380V 50Hz	May vary based on regional power supply
Total Power	≤30kW
Air Pressure	≥0.6MPa	Required for pneumatic functions

Note: Coil dimension specifications are for the standard model and can be designed based on specific product requirements.

Integrated Functions

The standard SA-WS-150 line incorporates several core functions:

• Input feeding (manual, with options for AGV, forklift, or crane)
• Vertical coil lifting and transfer
• Automated ring wrapping process
• Automatic weighing and labeling system
• Configurable storage sorting based on specifications
• Real-time data sharing and upload to ERP/MES systems

Optional Functional Modules

The line's capabilities can be expanded with optional modules, such as:

• Integrated coil centering, weighing, and coiling
• Automated material conveying
• Real-time labeling application
• Material classification features
• Temporary storage solutions
• Advanced data input for enhanced traceability
• Automated unloading of finished coils

Common Questions Answered

Is training provided for operating the SA-WS-150?
Yes, comprehensive training is provided. This training covers the essential aspects of equipment operation, daily maintenance procedures, and basic troubleshooting techniques to ensure your team is fully capable of managing the machine efficiently and minimizing any potential downtime.

Can the SA-WS-150 package items other than metal wire coils?
While primarily designed for metal wire, this horizontal wrapping machine is adaptable. It can package various ring-shaped items that fall within the machine's size and weight capacity, including hoses, tires, bearings, and steel strips.

How is the machine adjusted to handle different coil sizes?
The SA-WS-150 is equipped with a user-friendly PLC control system. Adjusting for different coil dimensions is straightforward: operators simply input the width, inner diameter, and outer diameter into the system, and it automatically calculates and adjusts parameters such as the strapping length and the necessary number of wrapping rotations.