Automatic Horizontal Wire Coil Packaging Line
The SA-WS-200 Automatic Horizontal Wire Coil Packaging Line is engineered for the high-efficiency packaging of bundled wire rod and slit coils. This versatile system handles a wide range of materials, including iron wire, stainless steel, low-carbon steel, high-carbon steel, galvanized wire, copper strip, copper wire, and aluminum strip. Featuring a design with two infeed positions and two integrated wrapping machines, the SA-WS-200 significantly enhances operational efficiency, making it ideal for manufacturers requiring high production output.
Integrated Packaging Process
The system supports flexible loading methods, including manual feeding or fully automated loading via AGV, forklift, or overhead crane, adapting to diverse production setups. Once loaded, coils are precisely rotated 90 degrees to ensure correct orientation for efficient through-the-eye wrapping. The machine then automatically grips and wraps the coil using selectable materials such as woven tape, PE film, or kraft paper. Following wrapping, each coil is automatically weighed and labeled. Label content is fully customizable, and all data is uploaded in real time to the customer's ERP or MES system, ensuring seamless data sharing and full traceability. The system concludes by supporting specification-based storage and palletizing, organizing finished products for optimized downstream logistics.
Key Features
The SA-WS-200 line incorporates several features designed to improve productivity, reduce costs, and enhance operational reliability:
- High Efficiency: Achieves a packaging speed of 1.5 minutes per coil.
- Material Savings: Reduces packaging material usage by approximately 30%.
- Automated Operation: Supports AGV automatic feeding and requires operation by only a single person, significantly reducing labor.
- Superior Stability: Horizontal structure provides a lower center of gravity and wider base for increased stability and vibration resistance compared to vertical models.
- Reliability: Equipped with Siemens electrical components and an automatic alarm system for fault detection.
- Flexibility: Allows flexible selection of packaging materials and adjustable wrapping configurations.
- Connectivity: Supports remote monitoring and control, and enables real-time data integration for traceability.
- Customization: Machine dimensions are fully customizable to match specific coil sizes and packaging requirements.
- Ease of Use: The stable design makes the machine easier to operate and maintain.
Technical Specifications (SA-WS-200)
| Specification | Value | Notes |
|---|---|---|
| Packaging Speed | 1.5 min/pc | Configurable based on needs |
| Inner Coil Diameter | 480mm (±20mm) | Customizable |
| Outer Coil Diameter | 700mm (±20mm) | Customizable |
| Coil Length | 350mm | Customizable |
| Weight Capacity | 200kg | Per coil |
| Dimensions (L×W×H) | 13×9×3.2m | Approx. footprint |
| Voltage | AC380V/50Hz | Standard |
| Total Power | ≤10kW | Operational requirement |
| Air Pressure | ≥0.6MPa | Required for pneumatic components |
Optional Capabilities
Enhance your packaging line with optional modules:
- Coil centering, weighing, and coiling stations
- Integrated material conveying and packaging
- Advanced real-time labeling systems
- Material classification and sorting
- Temporary product storage solutions
- Further data input options for integration and traceability
- Enhanced automated unloading systems
Transforming Coils: From Exposure to Protection
Experience the transition from unprotected coils to securely wrapped products. The SA-WS-200 ensures your wire rod and slit coils are efficiently packaged, protected from environmental factors, and ready for storage or transit, while providing the data needed for modern inventory and logistics management.
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