Horizontal Wire Coil Packaging Line | Automatic Coil Wrapping Machine | Siao

Automatic Horizontal Wire Coil Packaging Line: SA-WS-35

The SA-WS-35 Automatic Horizontal Wire Coil Packaging Line is specifically engineered to streamline the post-production handling of wire rod coils and slit coils. This comprehensive system automates the critical steps of packaging, weighing, labeling, and palletizing, making it an essential asset for manufacturers, particularly those involved in copper wire and galvanized wire production utilizing pallet-based logistics.

By integrating these processes, the SA-WS-35 enhances workflow efficiency, reduces labor costs, and ensures consistent, protective packaging for bundled coils.

Core Functionality and Process

The SA-WS-35 line features a robust process flow designed for high throughput and reliability:

• Feeding: Coils are manually fed into the system.
• Pallet Handling: Automatic retrieval and recycling of pallets are managed efficiently.
• Wrapping: The horizontal coil wrapping machine automatically applies packaging material. Users can select from woven tape, PE film, or kraft paper based on protection requirements.
• Weighing & Labeling: Coils are automatically weighed, and labels are applied in real-time.
• Data Integration: Label data, including weight and other relevant information, is automatically uploaded to ERP or MES systems, ensuring real-time data sharing for production traceability and inventory management.
• Palletizing: A robotic palletizer automates the arrangement and stacking of packaged coils onto pallets according to specifications.

This automated process minimizes manual intervention from wrapping to palletizing, leading to improved speed and reduced risk of handling damage.

Key Technical Specifications

The SA-WS-35 is built for performance and adaptability. Its core specifications are detailed below:

Parameter	Value	Notes
Packaging Speed	50 sec/pc	High-speed operation
Inner Coil Diameter	280 - 330 mm	Customizable
Outer Coil Diameter	450 - 500 mm	Customizable
Coil Length	100 mm	Specific to this model
Dimensions (L×W×H)	8.5 × 5 × 1.8 m	Compact footprint
Voltage	AC380V 50Hz	Standard power requirements
Total Power	≤18 kW	Energy efficient
Air Pressure	≥0.6 MPa	Standard requirement

(Note: Coil dimensions can be customized to match specific product requirements.)

Features and Advantages

The SA-WS-35 offers several features that contribute to its efficiency, reliability, and ease of use:

• Material Efficiency: Designed to reduce packaging material usage by approximately 30% compared to traditional methods.
• Automated Alerts: Equipped with an automatic alarm system for prompt fault detection and diagnosis.
• Reduced Labor: Operable by a single person, significantly lowering labor requirements.
• Enhanced Stability: Horizontal structure provides a lower center of gravity, ensuring greater stability and vibration resistance during operation.
• Automation Ready: Compatible with AGV automatic feeding systems for potential integration into fully intelligent factory operations.
• Remote Access: Supports remote monitoring and control capabilities.
• Flexible Packaging: Allows for flexible selection of packaging materials (woven tape, PE film, kraft paper) and adjustable wrapping configurations.
• Reliable Components: Fitted with high-quality Siemens electrical components for proven reliability and performance.
• Customizable Design: Fully customizable dimensions and specifications based on specific coil sizes and packaging needs.
• Structural Integrity: High structural stability with a wide base, enhancing ease of operation and maintenance.

Automation and Integration

A key component of the SA-WS-35 is the integrated robotic palletizer. This robot automates the complex task of stacking packaged coils onto pallets, increasing throughput and consistency. Combined with automatic weighing, labeling, and the ability to upload data to ERP or MES systems, the line provides a high level of automation and crucial traceability for manufacturers.

Optional compatibility with AGV systems further extends the potential for seamless integration into fully automated material handling processes.

Protective Packaging Result

The horizontal wrapping process transforms exposed wire coils into securely protected bundles, ready for storage or transport.

Before packaging

After packaging

Optional Modules

To further enhance the line's capabilities or integrate it into a larger system, several optional modules are available:

• Coil centering, weighing, and coiling
• Material conveying and packaging systems
• Real-time labeling solutions
• Material classification
• Temporary product storage solutions
• Data input systems for integration and traceability
• Automated unloading mechanisms

Customization

Yes, the horizontal coil packaging line is designed with customization in mind. Solutions can be tailored to meet specific production requirements, accommodate unique coil dimensions, fit into existing facility layouts, and align with desired levels of automation.

Wrapping Speed

While the base speed for the SA-WS-35 is 50 seconds per coil, the overall wrapping speed can vary depending on factors such as the type of wrapping material, coil size, and desired wrapping density. The system is designed with adjustable parameters to optimize speed based on specific production efficiency goals.