Gearbox packaging line – SHJLPACK – fully-automatic

The SHJLPACK fully-automatic gearbox packaging line is a sophisticated system engineered for seamless integration into modern, high-output production facilities. Dedicated to the precise and efficient packaging of gearboxes, this line is built to handle complex logistical requirements and ensure product integrity through automation.

A key feature of this packaging solution is its innovative multi-line architecture. The system is composed of 5 independent lines, configured in a single, parallel, and symmetrical arrangement. This design significantly enhances operational capacity and provides increased throughput, allowing for simultaneous processing across multiple channels. The parallel structure also adds a layer of redundancy, contributing to overall system reliability.

Efficiency within the line is driven by an advanced, coordinated transport system. This system is capable of managing all movements of packaged gearboxes with high precision. It is designed for integration into broader factory automation networks, supporting communication and data exchange through the SAP protocol. This ensures that the packaging process is fully aligned with overarching production and logistics management systems.

Internal product movement is expertly handled by a fleet of WI-FI controlled shuttles. These automated carriers provide flexibility and dynamic routing capabilities, essential for optimizing flow in a multi-line setup and responding quickly to varying demands or priorities within the line.

The packaging cycle within the SHJLPACK gearbox line is designed for maximum automation. Products, after being placed inside boxes (often by preceding air production lines), are introduced to the system, typically on pallets delivered by a hydraulic palletizer.

Once palletized, the WI-FI controlled shuttles take over. They automatically retrieve the pallets from the palletizer and transport the packaged gearboxes to a designated strapping station. This automated transfer eliminates manual handling and ensures a continuous, high-speed flow towards the final packaging stages, preparing the gearboxes securely for storage or shipment.

This fully-automatic packaging line delivers significant benefits for gearbox manufacturers and logistics operators:

• High Throughput: The 5-line configuration maximizes processing speed and capacity.
• Seamless Integration: SAP protocol support allows for easy connection with factory-wide systems.
• Efficient Logistics: Automated, WI-FI controlled shuttles optimize internal transport.
• Reduced Labor: Automated processes minimize the need for manual intervention.
• Consistent Quality: Automated handling ensures reliable and uniform packaging.
• Tailored Solution: Specifically designed to meet the unique packaging requirements of gearboxes.