Streamline Your Operations with the SA-WS-400 Automatic Wire Coil Packaging Line
The SA-WS-400 Automatic Horizontal Wire Coil Packaging Line offers a comprehensive, fully automated solution for processing both wire rod and slit coils. Designed to dramatically reduce manual labor, this system requires just a single operator for the initial coil loading.
Once loaded, the SA-WS-400 takes over, executing a seamless sequence of automated steps:
- Coil Tipping: Orienting the coil correctly for subsequent processes.
- Automatic Strapping: Securing the coil shape.
- Coil Wrapping: Applying protective packaging material.
- Weighing: Measuring the finished package weight.
- Labeling: Printing and applying labels with necessary information.
- Automated Storage: Preparing the packaged coil for storage or further handling.
This integrated workflow ensures high efficiency and consistent packaging quality while significantly lowering labor costs by eliminating the need for manual strapping and reducing operator involvement in most stages.
Key Features and Benefits
The SA-WS-400 is engineered for reliability and performance in industrial environments. Its design incorporates several features that contribute to operational efficiency and package integrity:
- Labor Efficiency: Requires only one operator for loading, automating all subsequent steps.
- Material Savings: Reduces packaging material usage by approximately 30%.
- Enhanced Stability: Horizontal structure provides a lower center of gravity, ensuring greater stability and vibration resistance compared to vertical systems.
- Reliable Components: Fitted with Siemens electrical components for long-term dependability.
- Flexibility: Allows flexible selection of packaging materials and adjustable wrapping configurations.
- Advanced Automation: Compatible with AGV automatic feeding and supports remote monitoring and control.
- Safety & Maintenance: The stable design makes the machine easier to operate and maintain.
- Fault Detection: Equipped with an automatic alarm system for prompt fault identification.
- Customization: Fully customizable dimensions based on your specific coil sizes and packaging requirements.
Technical Specifications
The SA-WS-400 is built to handle standard wire and slit coil sizes, with options for customization:
| Specification | Value | Notes |
|---|---|---|
| Dimensions (L×W×H) | 10×13.5×3.4m | Machine footprint |
| Coil Inner Diameter | 460mm ±20mm | Can be designed for others |
| Coil Outer Diameter | 700mm ±20mm | Can be designed for others |
| Coil Length | 350mm | |
| Coil Weight Capacity | 15-200kg | |
| Packaging Speed | Approx. 1.5 min/coil | Adjustable based on setup |
| Voltage | AC 220/380V, 50/60Hz | |
| Total Power | ≤15kW | |
| Air Pressure | ≥0.6MPa |
Seamless Data Integration and Traceability
Label data is seamlessly uploaded to the customer’s ERP or MES system. This real-time data integration is crucial for production traceability and efficient inventory management.
Optional Capabilities
The SA-WS-400 system can be enhanced with various optional features to further automate and refine the packaging process:
- Coil centering, weighing, and coiling
- Material conveying and packaging
- Real-time labeling
- Material classification
- Temporary product storage
- Data input for integration and traceability
- Automated unloading
Frequently Asked Questions
What is the packaging speed of the horizontal wire coil packaging line?
The packaging speed typically ranges from 45 seconds to 1.5 minutes per coil. This variation depends on factors such as the coil material, size, and the type of packaging material used. Speed settings can be adjusted to match your specific production requirements for optimal efficiency.
What loading methods are available for the automatic wire coil packaging line?
Beyond the standard manual loading method, the system supports several options for greater automation. These include AGV automated feeding, forklift loading, and overhead crane feeding. These choices offer flexibility to adapt the machine to your facility's layout and workflow.
What are the benefits of the horizontal design of the wire coil packaging line?
The horizontal structure provides the wire coil packaging line with superior stability due to its low center of gravity and wide base. Compared to vertical systems, it is less susceptible to tipping, offers better resistance to vibration, and is generally easier to operate and maintain, making it a highly reliable choice for continuous industrial operation.
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