Automatic Tire Packing Line

Overview

The Automatic Tire Packing Line is a comprehensive automation solution engineered to streamline the packaging process for tires. This high-level system combines precise wrapping, automated information management, and efficient palletizing, offering a complete solution from production output to shipping preparation. The line is designed for flexibility, capable of adapting to specific customer space constraints and diverse tire size requirements, ensuring optimal performance and integration into existing workflows.

Core Components

The system is composed of several key integrated units:

• Horizontal Tire Wrapping Machine: Applies protective wrapping material (stretch film) around the tire's circumference.
• Information Reading and Sending System: Reads relevant tire data and transmits it for labeling and system integration.
• Tire Palletizing Device: Automatically stacks packed tires onto pallets for storage and transport.

Additionally, the line can be connected to tire in-feeding conveyors for continuous operation.

Key Characteristics

This automatic packaging line boasts a range of features designed for efficiency, reliability, and ease of use:

• CE standard compliance with international brand electric components.
• PLC control and touch screen interface for user-friendly operation.
• Adjustable speeds for the wrapping ring, rollers, and conveyors via inverters.
• Integrated stacking machine (palletizer) for automated tire palletizing.
• Indicator alarms and error messages with codes for simplified troubleshooting.
• Features supportive rollers that lift the tire for efficient ring wrapping.
• Adjustable overlap rate of wrapping film from 10% to 90%.
• Wrapping film tension pre-setting capability.
• Adjustable packing tape tension.
• Film clamper device for material feeding and tying.
• Offers a comprehensive, integrated solution for tire packaging.
• Soft start and stop functionality for smooth operation.
• Automatic ring original position reset.
• Automatic positioning for wrapping tires of different outer diameters (OD).
• Rotate and centering rollers covered with PU for product protection.

Automated Functions

The line incorporates several automated functions to enhance efficiency and accuracy:

• Automatic Tapping Machine: Automatically feeds and cuts BOPP adhesive tape onto the tire package surface. The device adjusts height for different tire sizes.
• Auto Online Printing & Attaching Labeling Machine: Edits printing forms and information via the touch screen. Interfaces with production data systems, receives customer information, and sends package data to management systems. Uses a well-known brand printer (Zebra) for online automatic printing and attaching in the exact position.

Technical Specifications

The system is designed to handle a range of tire sizes and specifications:

Parameter	Value Range
Tire Weight	5 - 100 kg
Tire Height	150 - 300 mm
Tire OD	600 - 1000 mm
Tire ID	150 - 500 mm
Roller Speed	2 - 4 m/min
Packing Speed	30 - 35 sec/piece
Rotating Speed	40 - 100 r/min
Overlap Scope	10% - 90%
Air Supply	5 - 7 bar
Power Output	Approx. 2.2 kW
Power Voltage	380V / 50Hz / 3ph

Recommended Packing Material:
Stretch Film: ID: 50mm, OD: 80-120mm, Width: 60-70mm

Palletizing Device

The integrated palletizer handles the automated stacking of packed tires:

Parameter	Value Range
Pallet Size (Length)	1200 mm
Pallet Size (Width)	1200 mm
Stacking Total Height (w/pallet)	Up to 1200 mm

Palletizer Features:

• Automatically clamps and lifts tires.
• Automatically conveys tires to the stacking pallet and arranges them orderly.
• Machine automatically repeats conveying and stacking operations.
• Automatically conveys the finished stacked pallet out.

Main Electric Components

High-quality, internationally recognized brands are used for critical electric components:

Description	Brand
PLC	Siemens
Touch Screen	Siemens
Frequency Converters	Siemens
Pneumatic Element	Airtec
Sensor	Autonics
Switch	Schneider
Contactor	Schneider