Automatic Bearing Packing Machine Line
SHJLPACK specializes in providing customized automatic bearing packing solutions tailored to diverse bearing sizes and packaging requirements. Our commitment is focused on advancing technology and workmanship to deliver high-quality machines that improve efficiency and capacity within the bearing industry.
Key Features of the Wrapping Station
The wrapping station is the core of the automatic packing process, designed for reliability and performance. It includes:
- High-Quality Components: Utilizes well-known brands for main electrical components, ensuring reliability and ease of maintenance.
- Efficient Wrapping: Supports automatic wrapping for each bearing placed in position.
- Adjustable Rollers: Supportive rollers can move up and down to facilitate wrapping and smooth conveyor operation.
- Durable Surfaces: Supportive rollers are coated with PU for wear resistance and product protection.
- Variable Speed Control: An inverter is used to adjust the wrapping speed, allowing customization based on specific needs and materials.
- Adjustable Overlap: The overlap rate of the packing tape or film can be precisely adjusted via the inverter control.
- Safety Features: Includes guardrails, soft start, and stop functions for safe and controlled operation.
- Tension Control: Adjustable packaging tension ensures secure wrapping for different bearing types and sizes.
- Material Flexibility: Compatible with various packing materials.
- Friction Control: Adjustable friction between the wheels and the wrapping ring for smooth performance.
- Integrated Alarms: Indicator lamps automatically signal operational troubles.
- Separate Electrical Cabinet: Provides enhanced safety for operation and maintenance personnel.
Conveyor System
The standard system includes an unpowered conveyor for loading and unloading:
- Structure: Constructed with galvanized roller conveyors.
- Conveying Mode: Unpowered input and output, with manual product handling.
- Standard Dimensions: Input and output conveyors typically measure L1000mm × W800mm × H800-830mm.
- Roller Durability: Rollers are designed to be anti-wear and durable.
- Protective Coating: Supportive rollers are PU coated.
Reference Operation Process
The typical workflow for packaging a bearing using this machine involves the following steps:
- The bearing is placed onto the wrapping station, often via hoisting or manual handling.
- The operator initiates the automatic wrapping cycle by pressing a start button.
- A control system (like a time relay or PLC) manages the wrapping process and signals the ring to stop once complete.
- The packing film or tape is manually cut.
- The wrapped bearing is manually conveyed out of the machine.
- The process is repeated for the next bearing.
Optional Features: PLC & HMI Control System
For enhanced automation and control, an optional PLC and HMI system is available:
- Automated Wrapping: PLC programming enables automatic bearing wrapping, potentially linked to bearing identification.
- Intuitive Interface: An HMI touch screen provides an easy-to-use interface for operation and parameter adjustment.
- Advanced Alarms: Indicator alarms provide detailed notifications for troubleshooting.
- Simplified Maintenance: An organized operation panel facilitates daily maintenance tasks.
- Speed Adjustment: Wrapping speed can be conveniently adjusted via the touch screen.
- Automatic Positioning: Start and stop positions for automatic wrapping can be set on the touch screen.
Technical Specifications
| Parameter | Value |
|---|---|
| Coil Width (W) | 20-200mm |
| Coil Outer Diameter (OD) | 300-800 mm |
| Coil Inner Diameter (ID) | 200-500mm |
| Coil Weight | 20-500kg |
| Packaging Material | Cast small diamond polyolefin film ID: 76mm, OD: 150mm, Width: 40-50mm |
| Ring Speed | 20-90 r/min |
| Infeed Unpowered Conveyor | L1000mm × W800mm × H800-830mm |
| Outfeed Unpowered Conveyor | L1000mm × W800mm × H810-830mm |
| Overlap Rate | 20% - 90% |
| Power Output | Approx. 1.8KW |
| Power Supply | 380V / 3 phase / 50Hz |
| Air Supply | 6-8 kgf/cm² |
This automatic packing machine provides a reliable and efficient solution for ensuring bearings are securely wrapped, ready for storage or transit, significantly improving packaging line performance.
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