Automated Wire Coil Packaging Equipment | Coil Wrapping Machine | Siao

The Importance of Wire Coil Packaging

Proper packaging for wire coils is a critical step in the manufacturing process. It goes beyond simply covering the product; it is essential for ensuring safe transport, maintaining organized storage, and facilitating a smoother workflow on the production floor. Efficient packaging protects the wire coils from damage and environmental factors, preserving their quality from the factory to their final destination.

Automated Packaging Solutions

We offer custom-built solutions for automating the wire coil packaging process. These solutions include both single, specialized machines and complete integrated packaging lines designed for high efficiency and reliability.

The core of these systems is often the wire wrapping capability.

Key Wrapping Features

• C-Style Wrapper: Our systems are equipped with a C-style coil wrapper. This design features an open structure, which allows for convenient through-the-eye wrapping of the wire coils. This method ensures comprehensive coverage around the coil's inner and outer diameter.
• Film Roll Placement: Depending on the required size and handling of the wrapping film, the film roll can be strategically mounted either directly on the rotating ring of the wrapper or on the side of the wrapping station. This flexibility helps accommodate different packaging materials and coil sizes.

Integrated System Capabilities

Beyond wrapping, automated lines can incorporate other essential functions to create a complete packaging process:

• Labeling: Systems can be integrated with labeling equipment for product identification and tracking.
• Palletizing: Automated palletizing solutions can be included to stack wrapped coils onto pallets for efficient handling and storage.

Types of Automated Packaging Lines

Different configurations are available to suit specific production layouts and coil orientations.

Horizontal Wire Coil Packaging Lines

Designed for wrapping coils while they are in a horizontal position. These lines offer varying levels of speed and automation.

• Packaging Speed: Options for horizontal lines can achieve packaging speeds ranging from approximately 45 seconds to 1.5 minutes per coil, depending on the specific model and coil characteristics.

Vertical Wire Coil Packaging Lines

These systems handle and wrap wire coils in a vertical orientation.

• Productivity: Vertical lines are known for their high productivity, typically completing a wrapping cycle in approximately 1.5 minutes per coil.

Integrated Wire Drawing & Packaging Lines

For operations seeking a streamlined process from production to packaging, integrated lines combine wire drawing with automated packaging.

• Production Rate: These combined lines can achieve a high production rate, packaging one coil per minute, ensuring stable and automated wrapping immediately after the drawing process.

Semi-Automatic Options

For operations that may not require full automation or have medium production volumes, semi-automatic solutions are available.

• Semi-Automatic Vertical Coil Wrapping Machine: Ideal for packaging various ring-shaped metal items, including steel tape, bearings, wire coils, and aluminum strips. These vertical machines provide an efficient wrapping solution for medium-volume operations.

These automated and semi-automatic systems are designed to provide robust and efficient solutions for protecting and preparing wire coils for subsequent handling and distribution.