Integrated Wire Drawing and Automated Coil Packaging
This automatic line represents a comprehensive solution for manufacturers of metal wire coils, integrating the wire drawing process directly with automated through-the-eye coil packaging. Designed for a continuous production flow, the system minimizes manual intervention and maximizes output efficiency.
Tailored to meet specific production demands, the line is configurable with either 2 or 6 dead block or inverted bull block wire drawing machines. This flexibility allows adaptation to various capacity requirements and wire types, ensuring the system is optimized for your specific operation and factory layout.
Key Features and Benefits
The automatic wire drawing and packaging line is engineered for performance and reliability, offering a range of features designed to enhance productivity and reduce operating costs:
- High Production Rate: Achieves a packaging speed of approximately 1 coil per minute with consistent, stable automated wrapping.
- Significant Cost Reduction: Potential labor cost savings exceeding 90% and material usage reduction of up to 30% compared to traditional methods.
- Integrated Automation: Includes automatic weighing, label printing, and label application. Supports full ERP connectivity for seamless report generation and accurate, error-free data tracking.
- Advanced Control System: Utilizes a robust PLC programmable control system from leading brands like Siemens or Mitsubishi, managed via a user-friendly HMI interface.
- Flexible Operation: Accommodates a wide range of coil sizes and types of metal wire.
- Dual Operation Modes: Offers selectable manual and automatic operational modes.
- Intelligent Adjustment: Coil dimensions (width, inner diameter, outer diameter) can be directly input into the PLC, enabling automatic adjustment of strapping length and the number of wrapping cycles for precise packaging.
- Adaptable Packaging: Supports various packaging materials and allows for adjustable strapping preferences to meet specific product needs.
- Error Management: Built-in error alert system provides automatic alarms displayed on the interface for quick issue identification.
- Durable Construction: Features a sturdy steel-structured frame and an independent control cabinet designed for long-term reliability and demanding industrial environments.
System Specifications
The line is available in configurations designed to handle different coil weights. The core packaging parameters are consistent across key models:
| Specification | Value |
|---|---|
| Packaging Speed | 65 seconds / coil |
| Coil Inner Diameter | 450 mm (±20mm) |
| Coil Outer Diameter | 800 mm (±20mm) |
| Coil Length | 250 - 500 mm |
| Coil Weight (SA-2XBZ-100) | 250 - 400 kg |
| Coil Weight (SA-2XBZ-200) | 100 - 250 kg |
| Drawing Machine Options | 2 or 6 (Dead block / Inverted Bull Block) |
Common Questions
What should I do if the stretch film breaks during wrapping?
Film breakage can occur due to poor film quality, incorrect tension settings, or sharp edges in the film path. To mitigate this, ensure you use high-quality stretch film, adjust the film tension appropriately based on the coil size, and regularly inspect the film path for any burrs or sharp points that could damage the material.
What type of control system does the packaging line use?
The system is equipped with a PLC programmable control system, typically from Siemens or Mitsubishi, paired with an HMI interface. This allows operators to input coil dimensions such as width, inner diameter, and outer diameter, enabling the system to automatically calculate and adjust the strapping length and the number of coil loops required for optimal packaging.
Applications
Primarily designed for processing metal wire, this integrated line is ideal for automated drawing and packaging of:
- Metal Wire Coils
The robust packaging unit is also adaptable for wrapping other similar coiled materials.
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