Overview
This packaging line is specifically engineered for wire manufacturers and cable producers facing constraints on factory floor space. By handling ring-shaped metal wire products, such as wire rod and slit coils, in a vertical position with the eye facing sideways, the system offers a compact footprint compared to horizontal methods. This design allows for maximum utilization of available space without compromising packaging performance.
The system is designed for through-the-eye wrapping, providing secure and efficient packaging for various metal coil types.
Applications
The Vertical Wire Coil Packaging Line is suitable for packaging a wide range of ring-shaped metal wire products, including:
- Stainless steel wire
- Low-carbon steel wire
- High-carbon steel wire
- Galvanized wire
- Copper strip
- Copper wire
- Aluminum strip
- Iron wire
It efficiently handles both wire rod coils and slit coils.
Key Features
- High Productivity: Stable and efficient automatic wrapping with cycle times of approximately 1 to 1.5 minutes per coil.
- Cost Reduction: Potential for over 85% reduction in labor costs and up to 30% reduction in packaging material usage.
- Data Integration: Integrated automatic weighing, label printing, and application. Can connect directly to ERP systems for accurate data reporting and management.
- Advanced Control: Controlled by a reliable PLC system with an intuitive Human-Machine Interface (HMI).
- Versatile Compatibility: Supports a wide range of coil sizes and materials to meet diverse production requirements.
- Flexible Operation: Selectable manual and automatic operation modes.
- Automatic Adjustment: Automatically adjusts strapping length and wrapping cycles based on entered coil width, inner diameter, and outer diameter parameters.
- Customizable Packaging: Supports selection of various packaging materials (e.g., woven tape, PE film, kraft paper) and adjustable strapping settings.
- Reliable Monitoring: Automatic alarm system provides error detection and fault alerts.
- Durable Construction: Built with a dedicated control cabinet and a robust structural steel frame.
- Space Optimization: Vertical structure minimizes footprint, making it ideal for facilities with limited space.
- Integrated Modules: Includes semi-automatic strapping and automatic storage capabilities (varies by model configuration).
Technical Specifications
Specifications can vary based on model and customization. Typical ranges for commonly used models are shown below:
| Specification | Range / Model Examples | Details |
|---|---|---|
| Packaging Speed | 1 - 1.5 minutes per coil | Stable and efficient automatic wrapping |
| Coil Inner Dia. | 480mm to 750mm (e.g., 480/750mm, 520mm ±20mm) | Accommodates common coil sizes |
| Coil Outer Dia. | 700mm to 1100mm (e.g., 700/1100mm, 700mm ±20mm) | Handles various external dimensions |
| Coil Length | 170mm to 350mm (e.g., 200/350/250/170mm, 350mm) | Supports different coil widths |
| Coil Weight | Up to 300kg (e.g., 100-300kg, ≤150kg) | Handles substantial coil weights (other models for <100kg) |
Design Advantages
The primary advantage of the vertical design is its space efficiency. The compact structure significantly minimizes the required floor area, allowing factories to make more effective use of their limited space compared to horizontal packaging systems. The integrated approach, potentially including semi-automatic strapping and automatic storage modules, further streamlines the packaging process within a reduced footprint.
Automation and Integration
Controlled by a PLC system with an intuitive HMI, the line offers a high degree of automation. It can automatically adjust settings for different coil dimensions and provides automated weighing and labeling. For enhanced operational efficiency, the system can be integrated with other production equipment, such as wire drawing machines and coilers, creating a more automated production flow and improving product consistency. Direct connection to ERP systems ensures seamless data flow and accurate reporting.
Customization
The Vertical Wire Coil Packaging Line can be tailored to specific requirements based on your metal wire packaging needs, production volume, and factory layout. Customization options include adapting the system to different coil sizes, production outputs, and integrating specific facility considerations. The system is compatible with various packaging materials like woven tape, PE film, and kraft paper, offering flexibility in protecting products.
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