Horizontal Coil Packaging Line | Wire Coils Wrapping Machine | Siao

Automatic Horizontal Wire Coil Packaging Line (SA-WS-25)

The SA-WS-25 is an automated horizontal packaging line designed for the efficient and reliable wrapping of wire rod coils and slit coils. This system is particularly suited for metal manufacturers utilizing pallet-based logistics, providing a streamlined solution for preparing coils for storage and transport.

The line incorporates manual feeding and robotic unloading to manage coil handling. The core function is the high-speed horizontal wrapping process, which includes automatic cutting and sealing of the packaging material for a consistent and durable finish. Optional features allow for integrated weighing and labeling, with label data capable of automatic upload to ERP or MES systems for enhanced traceability and data management.

Key Features and Benefits

This automatic packaging line offers significant operational advantages:

• High Throughput: Packages each coil in approximately 45 seconds, boosting production line speed.
• Material Efficiency: Reduces packaging material usage by about 30% compared to traditional methods.
• Reduced Labor: Designed for single-person operation, significantly cutting labor costs.
• Enhanced Stability: Horizontal structure provides a lower center of gravity, ensuring greater stability and vibration resistance.
• Automation Ready: Compatible with AGV automatic feeding for future fully intelligent operation.
• Remote Access: Supports remote monitoring and control capabilities.
• Flexible Packaging: Allows selection of various packaging materials and adjustable wrapping configurations.
• Reliable Components: Equipped with trusted Siemens electrical components.
• Customizable Design: Dimensions are fully customizable to match specific coil sizes and plant layouts.
• Safety: Includes an automatic alarm system for rapid fault detection.

Technical Specifications

The standard specifications for the SA-WS-25 model are detailed below:

Specification	Value	Notes
Model	SA-WS-25
Packaging Speed	45 sec/pc
Coil Inner Diameter	280 mm (±20mm)	Can be customized
Coil Outer Diameter	440 mm (±20mm)	Can be customized
Coil Length	210 mm	Can be customized
Max. Coil Weight	50 kg
Dimensions (L×W×H)	15 × 7 × 4 m	Can be customized
Voltage	AC380V
Frequency	50Hz
Total Power	35 kW
Air Pressure Required	≥0.6 MPa

Operational Flow and Automation

The SA-WS-25 facilitates a streamlined packaging workflow. Coils are manually fed into the machine, where the automatic horizontal wrapping process takes place. Once wrapped, a robotic arm performs the unloading, placing the finished coil for the next step in the logistics chain, typically onto a pallet. The horizontal configuration not only enhances stability but also simplifies the integration of manual feeding and robotic unloading.

Optional Features

Further enhance the system's capabilities with optional modules:

• Coil centering, weighing, and coiling
• Material conveying integration
• Real-time labeling with data upload
• Material classification
• Temporary product storage solutions
• Automated unloading systems

Integration Capabilities

This horizontal wire coil wrapping line is designed for seamless integration into existing production environments. It can connect with other machinery such as wire drawing machines and coilers to form a more automated and efficient overall production line. Customized solutions are available to ensure compatibility with your specific facility layout and technical requirements.

Automated Weighing and Labeling

For comprehensive product management, automatic weighing and labeling are available as optional features. The system allows for fully customizable label content. After application, the label data is automatically uploaded to your ERP or MES system, enabling centralized data sharing and full traceability of each packaged coil.