Steel Wire Packing Machine with Paper and Film

Overview

The SHJLPACK Steel Wire Packing Machine is engineered to provide effective and reliable packaging for steel wire coils. By applying layers of both paper and plastic film in a single pass, it ensures comprehensive protection against dust, moisture, and physical damage during storage and transport. The machine's core innovation is its movable wrapping station, which slides up and down, allowing for easy and safe loading and unloading of heavy coils using standard overhead cranes. This design significantly improves operator safety and streamlines the material handling process.

Equipped with a PLC control system, the machine automates the wrapping process, ensuring consistency and efficiency. While it detects coil parameters, specific automatic dimension adjustments would require further integration. The control system allows operators to fine-tune various wrapping parameters to suit different coil sizes and packaging requirements.

Key Features

The SHJLPACK steel wire packing machine incorporates several features designed for performance, safety, and ease of use:

• Movable Wrapping Station: Facilitates effortless and safe loading/unloading of coils by crane, providing necessary headroom.
• Adjustable Packing Parameters: Overlap of packing tape/film, ring speed, and roller speed can be adjusted via inverter control.
• Material Tension Control: Allows for fine-tuning the tension of the packing materials.
• Versatile Material Handling: Capable of using different packing materials like paper, HDPE, knit belt, stretch film, and PVC film.
• Durable Components: Supporting rollers are covered with polyurethane for long-lasting performance; PU wheels ensure long service life.
• Safety and Maintenance: Includes a separate electrical box for enhanced safety and simplified troubleshooting, guardrails for loading/unloading safety.
• Operational Efficiency: Separate material carriage and cutter devices improve packing workflow; packing position reset function.
• Soft Start/Stop: Minimizes wear and tear on components and ensures smooth operation.
• Motorized Adjustments: Level height of the turning ring and supportive rollers can be adjusted by motor to accommodate varying coil sizes.
• Simultaneous Wrapping: Designed to fix stretch film on the ring for applying two layers (stretch film + paper/other material) simultaneously.

Operation Process

The typical operation sequence for the steel wire coil packing machine is as follows:

1. Initiate Machine: Turn on the machine and move the movable wrapping station to the initial loading position.
2. Load Coil: Use an overhead crane or similar equipment to safely load the steel wire coil onto the machine's platform.
3. Position for Wrapping: Move the wrapping station back to the designated packing position around the coil.
4. Automatic Wrapping: Activate the automatic wrapping cycle. The machine detects coil dimensions and performs the wrapping process, applying paper and film simultaneously.
5. Cut Packing Material: Upon completion of the wrap cycle, the machine automatically cuts the packing material.
6. Return to Loading Position: Move the wrapping station back to the initial position.
7. Unload Coil: Use the crane to unload the wrapped coil.
8. Reload (Optional): Load the next coil for wrapping.

Technical Specifications