Advanced Packaging Line with Magnetic Induction and WiFi Control

This packaging solution represents a state-of-the-art system for processing semi-finished products, achieving enhanced efficiency and reliability through innovative technologies.

Core Technology: Magnetic Induction and WiFi

The system utilizes magnetic induction technology for the automated handling and logistical management of products within the packaging area. Borrowed from applications like the automotive sector, this technology allows for precise movement using small, integrated tracks. A significant benefit of this approach is a reduction in traditional maintenance and recharging requirements associated with other transport methods.

Complementing the handling system, WiFi control connects and manages operations across four distinct plant islands. This wireless communication enables seamless coordination between different stages of the packaging process, contributing to an integrated and efficient workflow.

The Packaging Process Explained

The process begins once the specific packaging requirements are selected. An automated shuttle system picks the product directly from the production lines and transports it to the packaging area.

1. Initial Strapping and Edge Protection: The product moves to a vertical strapping machine. This machine applies edge protectors and feeds strapping bands through the pallet using a retractable lower guide, securely anchoring the product to the pallet.
2. Top Protection: A wooden top is automatically applied to the top of the pallet, providing additional protection to the product's edges and surface.
3. Wrapping: The pack is then conveyed to a wrapping machine equipped with a rotating arm. This machine wraps the product with extensible polyethylene film. This step is crucial for making the package waterproof, damp-proof, and dust-proof, protecting it from environmental elements.
4. Final Strapping and Base Support: Finally, a second vertical strapping machine is used. This machine places wooden runners underneath the pallet and welds the strapping bands. This final strapping operation integrates the runners and secures all components, resulting in a single, stable, and robust pack.

Integrated System Components

The complete packaging line integrates several key machines to perform the steps outlined above. While the specific models are configured for each unique application, the primary functional units include:

This combination of automated handling, wireless control, and specialized packaging machinery ensures semi-finished products are processed efficiently and delivered in a secure and protected state, ready for transport or storage. The system's design, incorporating magnetic induction, highlights an innovative approach to optimizing logistics within the packaging environment.