SHJLPACK offers advanced packaging solutions tailored for the unique demands of the ceramic sector. This specialized packaging line is designed to handle numerous product formats and meet specific logistical requirements, ensuring the stability and security of ceramic goods from the production floor to their destination.
The system integrates several key machines working in sequence to provide a complete packaging solution:
Horizontal Strapping with Compaction
A crucial first step, the horizontal strapping machine is equipped with a 4-sided compactor. This mechanism compacts the package effectively, positioning the strapping band to enhance the load's stability and security. This compaction is vital for maintaining package integrity, especially with variable or multi-format ceramic products. For example, the SH-R60P automatic horizontal strapping machine can compact packages up to 600 kg, providing robust stability.
Vertical Strapping with Rotating Table
Following horizontal strapping, the vertical strapping machine secures the load firmly to the pallet. This is achieved using a rotating table and a simple yet effective system of bayonets to accurately launch and apply the strapping band. This ensures the entire load is integrated with the pallet, preventing shifting during handling and transport. The SH-R70P model, a patented design, utilizes high-quality materials and features like a recirculating ball guide and stable pressing deck for maximum efficiency and strength in vertical strapping with compression. Another option, the SH-R80 automatic vertical strapping machine, allows for multiple strapping operations using PET and PP bands.
Hooding Machine
The hooding machine prepares and positions tubular film hoods onto the strapped packages. It is designed to adapt to different package heights, ensuring a proper fit for various product configurations common in the ceramic industry. This prepares the load for the final protective step, shielding it from environmental factors.
Heat Shrinking Oven
The final component is the heat shrinking oven. This oven applies heat to the film hood, causing it to shrink tightly around the package and pallet. Equipped with burners designed for a constant and proportioned heat flow, it guarantees uniform heat treatment, even with thin film thicknesses. A significant feature is the energy-saving capability: flame lighting is limited only to the actual heat shrinking time, offering efficiency compared to traditional ovens. The SH-G120 heat shrinking oven utilizes 4 gas burners for a perfect and homogeneous shrinking process, protecting the package against bad weather and seepage.
Technical Data
The core components of this ceramic packaging line include:
- Horizontal strapping machine with 4 sides compactor
- Vertical strapping machine with rotating table
- Hooding machine
- Heat shrinking oven
By combining these specialized machines, SHJLPACK delivers a robust and adaptable packaging line capable of handling the diverse formats and logistical challenges faced by the ceramic industry, ensuring product safety and stability throughout the supply chain.
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